masterclass details

• DAY 1 •

  1. The Need and the Problem

The supply of energy to the major markets of the world is at a critical crossroad. The indigenous gas supplies in Europe and the USA are failing to keep up with demand and there is increasing emphasis on imports. At the same time there is an international move to clean fuels, in particular low sulfur gasoline and diesel. This session will address the issues of:

  • Drivers for clean fuels
  • Gas supply
  • Crude oil supply
  • Problems with conventional approaches
  • Coal availability
  1. Chemical Intermediates

CTL technologies require the conversion of gas into an intermediate comprising hydrogen and carbon monoxide known as synthesis gas. From synthesis gas there is a variety of approaches to the production of liquids or hydrogen. The production of synthesis gas is capital and energy intensive and there are several alternative approaches. After production the synthesis gas has to be tailored for the particulars of the downstream process and there are several alternatives

  • Coal Gasification
  • Proprietary Gasifiers
  • Impact of coal properties (rank, ash, sodium) on gasifier selection
  • Relative Performance
  • Production economics
  • Water Gas Shift and Acid Gas Removal.
  1. CTL – The Fischer-Tropsch Process

The Fischer-Tropsch Process produces extremely clean fuels, especially diesel fuel. The process has been under development for 80 years but there are few commercial plants. Although the process is simple, the detail of maximizing yield and product quality makes the process complex and costly. This session will overview the status and process economics for this GTL route, identifying the principal issues of concern.

  • FT prior to 1980
  • Approach to maximizing diesel
  • Modern commercial plants – Sasol, MossGas, Shell, Qatar
  • Next generation plants
  • Product quality
  • Process economics
  1. CTL via Methanol and Derivatives

Synthesis gas can be converted into methanol. Methanol can be traded as a chemical or used as a clean fuel. Synthesis gas composition influences methanol synthesis productivity and issues using coal versus gas will be discussed. This session will analyze the process technology and economics for the production of methanol and methanol derivatives DME, gasoline, olefins and resins.

  • Technology for production of methanol
  • New technology for the production of DME
  • Coal to gasoline via methanol
  • Coal to olefins via methanol

DAY 2

 

  1. Coal to SNG and LNG

Coal can be converted to synthetic natural gas (SNG). Although produced by physical separation, the production of LNG is quite complex and could potentially be produced from SNG. Storage, transport and re-gasification are also critical cost issues for LNG. This session compares the various alternatives for the production of SNG and LNG and gives estimates for production costs.

  • SNG production technology and costs
  • Comparison of SNG with Coal Seam Gas
  • LNG production methods and costs
  • Storage, transport and re-gasification
  • Comparing LNG with CTL
  1. Alternative Technologies

Although coal gasification is the major route of interest for coal conversion into liquids and chemicals, other routes are commercially available or in a high state of development. The session will survey the technology and process economics for these routes.

  • Underground coal gasification
  • Coal hydrogenation
  • Comparison of the hydrogenation route to the gasification route
  • Coal to Ammonia
  • Coal pyrolysis routes
  • Coal to acetylene to chemicals
  1. Greenhouse Mitigation and Mitigation Costs

The elimination of carbon dioxide emissions is of great concern to many governments. In some countries carbon taxes are levied on emitted carbon dioxide. All of the processes discussed emit carbon dioxide and the process production economics will be profoundly affected. This session will address greenhouse mitigation costs to these processes.

  • The Kyoto Protocol
  • Carbon emissions from CTL, GTL and LNG
  • Emissions trading and carbon taxes
  • Geo-sequestration and sequestration costs
  • Impact of carbon costs on process economics
  1. Critical Comparisons

This session presents cases studies for the conversion of hypothetical coal reserves. The process economics for alternative approaches will be developed and critical compared – SNG, Power, FT Diesel, Methanol and Gasoline.